AIChE CCPSC : CCPS Process Safety Professional Certification

CCPSC real exams

Exam Code: CCPSC

Exam Name: CCPS Process Safety Professional Certification

Updated: Oct 21, 2026

Q & A: 114 Questions and Answers

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About AIChE CCPSC Exam

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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Management of Change (MOC)8-12%- MOC Process Requirements
- Temporary vs. Permanent Changes
- Technical Review and Risk Assessment
- Personnel and Organizational Changes
Topic 2: Risk Assessment and Analysis20-25%- Bow-Tie Analysis
- Quantitative Risk Assessment (QRA)
- Hazard and Operability Analysis (HAZOP)
- Event Tree Analysis (ETA)
- Layer of Protection Analysis (LOPA)
- Hazard Identification (HAZID)
- Fault Tree Analysis (FTA)
Topic 3: Operating Procedures and Practices10-15%- Startup and Shutdown Procedures
- Permit-to-Work Systems
- Safe Work Practices
- Operations Training and Competency
- Standard Operating Procedures (SOPs)
Topic 4: Emergency Planning and Response5-10%- Containment and Mitigation Barriers
- Safety Instrumented Systems (SIS)
- Inherently Safer Design Principles
- Emergency Response Planning
Topic 5: Regulatory Compliance and Auditing5-10%- OSHA PSM Requirements
- EPA RMP Regulations
- Process Safety Auditing Techniques
- International Process Safety Standards
- Compliance Verification Methods
Topic 6: Incident Investigation and Learning10-15%- Lessons Learned and Knowledge Management
- Investigation Report Development
- Incident Classification and Severity
- Root Cause Analysis Methods
- Trending and Performance Metrics
Topic 7: Process Safety Engineering Fundamentals15-20%- Thermodynamics and Reaction Hazards
- Chemical Process Safety Fundamentals
- Equipment Design and Integrity
- Toxicology and Exposure Assessment
- Fire and Explosion Dynamics
Topic 8: Process Safety Management Systems15-20%- Policy and Strategic Planning
- Elements of PSM Systems
- Management Leadership and Commitment
- Continuous Improvement Frameworks

AIChE CCPS Process Safety Professional Certification Sample Questions:

Question #1

Which of the following are evidence that good workforce involvement exists at a facility? (Select all that apply)

  • A. Operators are expected to report minor process safety incidents
  • B. Operators participate on incident investigation teams
  • C. Operators are consulted on the content of training programs
  • D. Operators are always included on PHA teams
  • E. Operators are disciplined for not following procedures
Reveal Solution  Discussion  0

Correct Answer: A,B,C,D  🗳️

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Question #2

Lagging indicators include: (select all that apply)

  • A. Management system failures
  • B. Equipment inspections not being performed on time
  • C. Interlock activations
  • D. Hazardous material releases
  • E. Spills inside secondary containment
Reveal Solution  Discussion  0

Correct Answer: D,E  🗳️

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Question #3

A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

  • A. An internal ignition of the vessel's vapor space, the vessel containing a solvent
  • B. A pool fire from the leak of a common solvent beneath the vessel
  • C. A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

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Question #4

What are some outputs of a Management of Change review? (Select all that apply)

  • A. Appropriate revisions or updates to procedures
  • B. Authorized change request
  • C. Revision to related training
  • D. Updates to process safety information
Reveal Solution  Discussion  0

Correct Answer: A,B,C,D  🗳️

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Question #5

Which of the following statements are true with respect to Compliance with Standards? (select all that apply)

  • A. It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
  • B. It is valid for a company to develop its own internal standards
  • C. Existing equipment must always comply with the most recent edition of the relevant standard
  • D. Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
  • E. Company internal standards are required to be updated before each process hazard analysis revalidation
  • F. Standards should be updated to reflect new knowledge as it is acquired
Reveal Solution  Discussion  0

Correct Answer: B,D,F  🗳️

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