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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Management of Change (MOC) | 8-12% | - MOC Process Requirements - Temporary vs. Permanent Changes - Technical Review and Risk Assessment - Personnel and Organizational Changes |
| Topic 2: Risk Assessment and Analysis | 20-25% | - Bow-Tie Analysis - Quantitative Risk Assessment (QRA) - Hazard and Operability Analysis (HAZOP) - Event Tree Analysis (ETA) - Layer of Protection Analysis (LOPA) - Hazard Identification (HAZID) - Fault Tree Analysis (FTA) |
| Topic 3: Operating Procedures and Practices | 10-15% | - Startup and Shutdown Procedures - Permit-to-Work Systems - Safe Work Practices - Operations Training and Competency - Standard Operating Procedures (SOPs) |
| Topic 4: Emergency Planning and Response | 5-10% | - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Emergency Response Planning |
| Topic 5: Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - EPA RMP Regulations - Process Safety Auditing Techniques - International Process Safety Standards - Compliance Verification Methods |
| Topic 6: Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Investigation Report Development - Incident Classification and Severity - Root Cause Analysis Methods - Trending and Performance Metrics |
| Topic 7: Process Safety Engineering Fundamentals | 15-20% | - Thermodynamics and Reaction Hazards - Chemical Process Safety Fundamentals - Equipment Design and Integrity - Toxicology and Exposure Assessment - Fire and Explosion Dynamics |
| Topic 8: Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Elements of PSM Systems - Management Leadership and Commitment - Continuous Improvement Frameworks |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Which of the following are evidence that good workforce involvement exists at a facility? (Select all that apply)
- A. Operators are expected to report minor process safety incidents
- B. Operators participate on incident investigation teams
- C. Operators are consulted on the content of training programs
- D. Operators are always included on PHA teams
- E. Operators are disciplined for not following procedures
Correct Answer: A,B,C,D 🗳️
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Lagging indicators include: (select all that apply)
- A. Management system failures
- B. Equipment inspections not being performed on time
- C. Interlock activations
- D. Hazardous material releases
- E. Spills inside secondary containment
Correct Answer: D,E 🗳️
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A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?
- A. An internal ignition of the vessel's vapor space, the vessel containing a solvent
- B. A pool fire from the leak of a common solvent beneath the vessel
- C. A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting
Correct Answer: B 🗳️
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What are some outputs of a Management of Change review? (Select all that apply)
- A. Appropriate revisions or updates to procedures
- B. Authorized change request
- C. Revision to related training
- D. Updates to process safety information
Correct Answer: A,B,C,D 🗳️
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Which of the following statements are true with respect to Compliance with Standards? (select all that apply)
- A. It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
- B. It is valid for a company to develop its own internal standards
- C. Existing equipment must always comply with the most recent edition of the relevant standard
- D. Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
- E. Company internal standards are required to be updated before each process hazard analysis revalidation
- F. Standards should be updated to reflect new knowledge as it is acquired
Correct Answer: B,D,F 🗳️
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